Bleeding The Hydraulic Clutch System

 
This article is part of the VW Corrado World Library – Service:Brakes and Clutch Section
Thanks to Mike Maddux for writing this article. Published on 2010-05-13
The contents of this article are © Copyrighted and published under the following terms:
Released under the terms of the CC Attribution-NonCommercial-ShareAlike 2.5 License

As an experienced mechanic, I will never be more humbled than I was by this simple solution to a problem that caused me many a wasted evening.

OK. New clutch master and slave cylinders. Install. (This is the crux, but read on.) Add fluid. Crack slave bleeder, attach tube, put in bottle. Pump clutch pedal ten times. Look in bottle. Nothing. Repeat ad nauseum. Zippo.

Tried gravity bleeding. Kinda, but not really. Zippo.

Get out Mity-vac. Set it up. see a little fluid. Repeat, ad nauseum. Zippo. Open beer and give up.

Finally, online, I found this:

"I think the biggest reason it is so hard to bleed the clutch system is because the bleeder valve is not higher than the incoming fluid line. Gravity bleeding will work to clear the clutch line of air, but there will be a bubble left in the slave cylinder. What I found that works is to simply unbolt the slave cylinder and hold it such in a way that the bleeder valve is at the highest point, relative to the incoming line. Holding it this way, the air bubble in the cylinder will naturally float up and out by gravity, e.g. the slave will fill up from the bottom and push the air out the top. Since gravity is doing all the work, this is a one man job. When the air bubbles stop, close the bleeder and attach the slave to the bell housing."

Slapped myself in the forehead and caught a lesson in humility.

"Bleeding The Hydraulic Clutch System"
Article by Mike Maddux – Published 2010-05-13

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Comments

Comments on Bleeding The Hydraulic Clutch System –

Comment by Brian M at 2010-06-04 18:57:01
Hey Mike,
the bleeder valve SHOULD ALWAYS be above the inlet hose. But, you shouldn't have
to unbolt to achieve this.
This is a very common happening. I can't post a pic right now, because I'm using my
iPhone, but, if your bleeder screw is below your inlet hose, you need to remove them
both and swap places.
For some crazy reason, these are packaged incorrectly, it has been like this for 30
years. Take a look at your manuals, you'll see the picture of what it should look like,
or do an archive search of my name "BManBrian" and "slave cylinder" and you'll see a
picture.
Why they package them wrong, I'll never know, about 50% of MGB enthusiasts miss
this. It'll only happen once though! Hahahahahaha

Brian
Comment by Mike Maddux at 2010-06-04 19:27:47
Brian....Well, that gets to the heart of it, doesn't it? Same npt threading, of course. Live and learn. An other example of making assumptions and being too smart to see the obvious. Mike

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